Abstract
V/UiO-66 catalyst and modified Sn-V/UiO-66 catalyst were prepared by impregnation method with UiO-66 as carrier, and their potassium poisoning was simulated. The reaction and deactivation mechanisms of vanadium-titanium catalyst were analyzed. Results demonstrate that the crystallographic form of catalysts barely changes after K-loading, and the specific surface area of the catalysts has an irregular fluctuation. The catalyst activity is decreased rapidly after the alkali metal was loaded due to the degraded metal redox performance and the rapidly decreased surface acid content of the catalysts. The addition of Sn can enhance the interaction between VOx and other components, which thereby increases the
Nitrogen oxides are one of the primary sources of air pollution caused by the combustion of fossil material
In the selective catalytic reduction (SCR) reactor, there are two main types of arrangement: high-dust and low-dust. In the high-dust environment, SCR reactor is placed at the downstream of the economizer and the upstream of the air preheater with the flue gas temperature of approximately 350 °C. In the low-dust environment, SCR reactor is located behind the desulfurization and dust removal devices. The most widely used high-dust SCR catalyst is V2O5-MoO3(WO3)/TiO2 because its active temperature is 300‒400 °
The poisoning effects of alkali metals on catalysts have been extensively researched. Generally, it is believed that Na and K poisoning is a chemical poisoning: Na and K occupy the acid sites on the catalyst surface and reduce the NH3 adsorption capacity, thereby reducing SCR activit
The active substance Sn was added to the V/UiO-66 catalyst in this research, and the anti-alkali metal poisoning ability of catalysts was improved by increasing the acid sites and enhancing the surface oxidation performance.
An appropriate amount of ammonium metavanadate (NH4VO3) was dissolved in hot water at 90 °C. Then the monoethanolamine was added dropwise until a transparent solution was obtained. When the mixture was cooled down to room temperature, UiO-66 without and with stannous sulfate was separately added into the solution and mixed thoroughly. After drying at 105 °C for 12 h and calcining at 350 °C for 3 h, the catalysts with 3wt% V2O5/UiO-66 and those with 1wt% SnO2/UiO-66 were obtained, which were named as V/UiO-66 and V-Sn/UiO-66 catalysts, respectively.
The impregnation method was used to simulate the K-poisoning of catalysts. The K2SO4 solution with molar ratio of K:V=2:1 was prepared. The prepared catalysts were immersed in K2SO4 solution for 5 h, then dried at 105 °C for 8 h, and calcined at 350 °C for 4 h. The poisoned catalysts were named as K-V/UiO-66 and K-V-Sn/UiO-66 catalysts.
The X-ray diffractometer (XRD, D8 advanced XRD by Bruker, Germany) was used for catalyst characterization. The current was 40 mA, the voltage was 40 kV, Cu Kα was used as the radiation source, and the scanning range was 2θ=10°~80° with the scanning step of 0.02°.
The N2 physical adsorption test of the catalyst was performed by the Autosorb-iQ physical adsorption instrument (Quantachrome Company, United States). The catalyst specimens of 0.25‒0.3 g were pretreated by vacuuming at 240 °C for 2 h and then placed in liquid nitrogen (-196 °C) for tests. The specific surface area was calculated by the Brunauer-Emmett-Teller (BET) method.
The H2-temperature programmed reduction (TPR) of the catalysts was conducted by Auto Chem II 2920 Chemisorber (Mack Co., Ltd). The specimen (50 mg, particle size of 0.30‒0.45 mm) was pretreated in pure Ar atmosphere at 300 °C for 0.5 h. The temperature rose from 50 °C to 800 °C at a heating rate of 10 °C/min in the atmosphere of 10vol% H2/Ar with flow rate of 20 mL/min. The thermal conductivity detector (TCD) was used to measure the consumption of H2 in this process.
The NH3-temperature programmed desorption (TPD) of the catalysts was conducted by Auto Chem II 2920 Chemisorber (Mack Co., Ltd). The specimen (100 mg, particle size of 0.30‒0.45 mm) was pretreated in a pure He atmosphere (flow rate of 20 mL/min) at 400 °C for 0.5 h. After cooling to 50 °C, 5vol% NH3/N2 with flow rate of 20 mL/min was introduced to adsorb NH3 for 0.5 h. Then, the pure He was purged for 1 h. Finally, the temperature rose to 500 °C with heating rate of 10 °C/min. TCD was used to measure the desorbed NH3 content during this process.
The catalysts were characterized by X-ray photoelectron spectroscope (XPS, Thermo Scientific ESCALAB 250Xi). The vacuum degree of the analysis chamber was 8×1
The activity evaluation of the catalyst was conducted in a stainless-steel SCR fixed reactor with external heating in a tube furnace. The schematic diagram of experiment setup is shown in
(1) |

Fig.1 Schematic diagram of experiment device for catalyst activity evaluation
where VNO-in is the volume of ingoing NO gas and VNO-out is the volume of outgoing NO gas.

Fig.2 XRD patterns of different catalysts
The diffraction peak of K2SO4 cannot be observed in the K-V/UiO-66 and K-Sn-V/UiO-66 catalysts, indicating that the K content is low. In addition, K element is mainly distributed in a monolayer state and highly dispersed on the catalyst carrier surface. Besides, the diffraction angle and peak intensity barely change after K2SO4 is loaded, which suggests that the alkali metal loading does not significantly impact the crystal structure of catalyst. Therefore, the reduction in catalyst denitration activity after K-poisoning is not directly related to the crystal phases of catalysts.
V/UiO-66 | Sn-V/UiO-66 | K-V/UiO-66 | K-Sn-V/UiO-66 |
---|---|---|---|
93.16 | 220.87 | 95.99 | 165.80 |
It is found that after K-poisoning, the specific surface area of catalyst becomes smaller, because the alkali metal salt particles are distributed on the catalyst surface and some pores are blocked. The specific surface area of the V/UiO-66 catalyst is 93.16
H2-TPR tests were used to characterize the effect of alkali metals on the redox ability of catalysts.

Fig.3 H2-TPR curves of different catalysts
Compared with the V/UiO-66 catalyst, the center temperature of the reduction peak shifts to the higher temperature area for the K-V/UiO-66 catalyst. According to Ref.[
The surface acidity of catalyst evaluated by NH3-TPD process can significantly influence the NH3-SCR reactio

Fig.4 NH3-TPD curves of different catalysts
When alkali metals are loaded on the catalyst, the acid content decreases rapidly, especially for the V/UiO-66 catalyst. This result is consistent with the results in Ref.[
The surface properties of the catalyst are crucial to the catalytic reaction.

Fig.5 XPS spectra of different catalysts: (a) overall spectra; (b) Sn 3d; (c) O 1s; (d) V 2p; (e) Zr 3d
Catalyst | Oα | Oβ |
---|---|---|
V/UiO-66 | 29.83 | 70.17 |
K-V/UiO-66 | 31.08 | 68.92 |
Sn-V/UiO-66 | 30.44 | 69.56 |
K-Sn-V/UiO-66 | 39.54 | 60.46 |
After K-poisoning, the adsorbed oxygen content on the surface of V/UiO-66 catalyst changes slightly from 29.83% to 31.08%, while that of the Sn-V/UiO-66 catalyst increases from 30.44% to 39.54%. The surface-active oxygen significantly increases, resulting in the specific reactivity of K-Sn-V/UiO-66 catalyst. In addition, the binding energy of O 1s in catalysts after K-poisoning shifts to the lower energy area, which indicates that K coordinates with V in the catalyst and occupies the V-OH and V=O active sites on the catalyst surface to form V-O-K components, thereby increasing the electron cloud density in the outer valence electron layer of the oxygen nucleus.
Catalyst | ||
---|---|---|
V/UiO-66 | 35.47 | 64.53 |
K-V/UiO-66 | 25.04 | 74.96 |
Sn-V/UiO-66 | 29.51 | 70.49 |
K-Sn-V/UiO-66 | 27.05 | 72.95 |

Fig.6 Denitration activity curves of different catalysts
According to the Lewis acid mechanism, SCR reaction process is as follows:
NH3+ | (2) |
(3) |
(4) |
2 | (5) |
2O | (6) |
When K is loaded onto the catalyst, it reacts with the active sites, resulting in a significant decrease in NH3 adsorption capacity. In addition, the redox performance of catalyst is reduced after K-poisoning, which affects the SCR reaction processes, such as NH3 activation and NO oxidation, and ultimately leads to the catalyst deactivatio
The VOx components on the surface of Sn-V/UiO-66 catalyst interact with other components, such as V-O-Sn and V-O-Zr, therefore improving the reducibility of VOx components on the catalyst and increasing the proportion of
In addition, S
1) Compared with those of the V/UiO-66 catalyst, Sn-V/UiO-66 catalyst has smaller grain size, larger specific surface area, higher surface acid content, stronger redox capacity, and a large number of surface-active oxygen components. Sn-V/UiO-66 catalyst has excellent denitration efficiency, which is stable of nearly 100% at 180‒340 °C.
2) The K-Sn-V/UiO-66 catalyst converts 80% NOx, whereas the V/UiO-66 catalyst only converts 60% NOx.
3) Potassium salts can cause catalyst poisoning, therefore decreasing the catalyst activity. The potassium salt weakens the interactions between the active components and the catalyst carrier and reduces the surface acidity and redox property of catalyst. The poisoned K-Sn-V/UiO-66 catalyst still maintains the excellent redox property and high acid content, presenting superb resistance against alkali metal poisoning.
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