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Study on abnormal particles in Ni-base Superalloy Powder by PREP Process
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Central Iron Steel Research Institute,High Temperature Material Institute,Beijing China 100081,Central Iron Steel Research Institute,High Temperature Material Institute,Beijing China 100081,Central Iron Steel Research Institute,High Temperature Material Institute,Beijing China 100081,Central Iron Steel Research Institute,High Temperature Material Institute,Beijing China 100081

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TG132.32

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    Abstract:

    Abstract: Plasma Rotating Electrode Process (PREP) is one of the most important methods of manufacturing superalloy powder in China. The quality of powder is highly concerned in the field of Powder Metallurgy(PM). One kind of abnormal particles in nickel-based superalloy powder by PREP was observed, classified, and analyzed statistically in this paper. Research has shown that the abnormal particles which consist of powder and adhering sublimation, slag, ceramic and organic impurities exist in the superalloy powders. The formation of abnormal particles has a close relationship with the purity of master alloys, properties of inclusions as well as powder atomization parameters. The ability of removing abnormal particles by screening and electrostatic separation was associated with the size, shape and chemical composition, physical properties(density, permittivity)of adhering inclusions. Compared with the screening process, the number of abnormal particles in 1kg powder sample reduce by 63% after electrostatic separation process. In 50-150μm finished powders, the abnormal particles adhering slag account for 36% in residual inclusions, the particles adhering ceramic -4%, the particles adhering organic-11%.

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[ZhangYing, Huang Hubao, Liu Mingdong, Zhang Yiwen. Study on abnormal particles in Ni-base Superalloy Powder by PREP Process[J]. Rare Metal Materials and Engineering,2017,46(11):3485~3490.]
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History
  • Received:August 16,2015
  • Revised:March 30,2016
  • Adopted:April 26,2016
  • Online: December 13,2017