+Advanced Search
SLM-3D Printed Soft Magnetic Alloys: Process, Performance, and Prospects
Author:
Affiliation:

School of Materials Science and Engineering, Xi 'an University of Technology, Xi 'an 710048, China

Clc Number:

Fund Project:

National Natural Science Foundation of China (52171191, 52371198); Project of Constructing National Independent Innovation Demonstration Zones (XM2024XTGXQ05)

  • Article
  • |
  • Figures
  • |
  • Metrics
  • |
  • Reference
  • |
  • Related
  • |
  • Cited by
  • |
  • Materials
  • |
  • Comments
    Abstract:

    Soft magnetic alloys are extensively used in various power electronic devices due to their advantageous properties, including high saturation magnetic induction, low coercivity, and high permeability. In certain applications, complex-shaped components are increasingly required for performance enhancement. Additive manufacturing technique, particularly selective laser melting (SLM), has emerged as an effective method for fabricating such complex-shaped soft magnetic components. SLM, a laser-based additive manufacturing technique, employs high-power-density lasers to melt and fuse metal powders within a powder bed selectively. This approach enables rapid prototyping, precise geometrical control, and the integration of multi-material designs. This review highlights recent advancements in the application of SLM technique for the production of soft magnetic alloys, focusing on Fe-Si, Fe-Ni, Fe-Co, and amorphous alloy systems. Moreover, it explores the implementation of SLM in manufacturing processes and evaluates both the opportunities and challenges associated with SLM-based production of soft magnetic alloys.

    Reference
    Related
    Cited by
Get Citation

[Liu Bingxu, You Caiyin, Wang Fenghui, Tian Na, Liu Heguang, Zhang Jing, Zhu Xiaopei. SLM-3D Printed Soft Magnetic Alloys: Process, Performance, and Prospects[J]. Rare Metal Materials and Engineering,2026,55(2):365~388.]
DOI:10.12442/j. issn.1002-185X.20250078

Copy
Article Metrics
  • Abstract:
  • PDF:
  • HTML:
  • Cited by:
History
  • Received:February 17,2025
  • Revised:May 14,2025
  • Adopted:May 27,2025
  • Online: December 31,2025
  • Published: December 24,2025