Abstract
The microstructure evolution, grain boundary character distribution, strain distribution, and texture evolution of Ni-based superalloy during cold rolling and subsequent recrystallization annealing treatments were studied by electron back-scattered diffraction technique. Results show that when the cold deformation degree is small (ε≤45%), the grains are elongated along the rolling direction into a flat shape and distributed evenly in the matrix. The strain is mainly concentrated near the grain boundary and the twin boundary (TB), and the high-angle grain boundaries (HAGBs) and TBs are gradually transformed into sub-grain boundaries (Sub-GBs) and low-angle grain boundaries (LAGBs). Meanwhile, the Goss texture {110}<001>, Brass-R texture {111}<112>, Twinned-Copper texture {552}<115>, and Copper texture {112}<111> appear. When the rolling reduction exceeds 70%, the grain shape gradually changes from flat to fibrous, the deformation uniformity of the grains gradually becomes better, the strain distribution becomes uniform, and LAGBs begin to dominate. In addition, the texture types do not change, but the texture intensity increases. After the annealing at 1120 °C for 15 min, the length fraction of annealing twins is increased with increasing the rolling reduction. Besides, the deformation textures are transformed into the recrystallization textures, the texture types are increased, but the texture intensity weakens. Furthermore, the Copper texture {112}<111> is continuously transformed into the Twinned-Copper texture {552}<115> when the proportion of annealing twins increases. Additionally, the {124}<211> texture is generated in the as-annealed alloy after rolling reduction of 30%–80%.
Superalloys, usually containing iron, nickel, and cobalt, are commonly served under high temperature of above 600 °C and complex stress conditions, and they have good oxidation and corrosion resistance, good fatigue performance, and excellent fracture toughnes
The regulation of special grain boundaries and related textures transitions has been widely researched. Xia et a
Cold deformation and subsequent heat treatment were conducted for the Ni-based superalloys in this research. The effect of CR and subsequent heat treatment on the microstructure evolution, the grain boundary character distribution, and texture evolution of the Ni-based superalloy was discussed by EBSD technique, which provided guidance for the optimization design of the CR process of Ni-based alloy sheets.
The Ni-based superalloy was cast into ingots by the vacuum induction melting and electroslag remelting, and the ingots were forged into the bars (Φ150 mm) after homogenization treatment. The chemical composition of Ni-based superalloy was Ni-19.5Co-16.5Cr-5.0W-2.5Al-2.5Ti-2.5Nb-0.02C (wt%).
The plate specimens (100 mm×30 mm×10 mm) were cut from the bar by wire cutting, then processed by solution treatment at 1080 °C for 2 h, and finally water-cooled (WC) to room temperature. CR with different reductions (ε=30%, 45%, 70%, 80%) was conducted by a double wheel CR mill at room temperature. Then, CR specimens were subjected to annealing treatment (AT) under the conditions of 1120 °C/15 min/WC.
Specimen | Treatment |
---|---|
ST | Solid solution treatment |
CR-30% | CR reduction of 30% |
CR-45% | CR reduction of 45% |
CR-70% | CR reduction of 70% |
CR-80% | CR reduction of 80% |
CR-30%-AT- 1120-15 | CR reduction of 30%+AT at 1120 °C for 15 min |
CR-45%-AT- 1120-15 | CR reduction of 45%+AT at 1120 °C for 15 min |
CR-70%-AT- 1120-15 | CR reduction of 70%+AT at 1120 °C for 15 min |
CR-80%-AT- 1120-15 | CR reduction of 80%+AT at 1120 °C for 15 min |
The cold-deformed and annealed specimens were cut by a wire cutting machine, then mechanically ground, polished, and finally electropolished in a mixed solution of 80 mL CH3OH+20 mL H2SO4 at voltage of 20 V for 6 s. Afterwards, EBSD tests were conducted, and Channel 5 software was used to analyze the average grain size, twin content, stress distribution, and texture evolution.

Fig.1 IPF map (a), grain boundary character distribution map (b), misorientation angle distribution (c), and grain size distribution (d) of Ni-based superalloy after solid solution treatment
The microstructures change significantly when the Ni-based superalloy is cold-rolled at room temperature with different CR reductions. Lattice distortion, vacancies, and massive dislocations can result in the deformed structures, such as sub-structures and deformation twins, thereby increasing the resistance against the dislocation movemen

Fig.2 Strain distributions of Ni-based superalloys after cold rolling with different reductions: (a) ε=30%; (b) ε=45%; (c) ε=70%; (d) ε=80%

Fig.3 Grain boundary character distributions of CR-30%-AT-1120-15 (a), CR-45%-AT-1120-15 (b), CR-70%-AT-1120-15 (c), and CR-80%-AT-1120-15 (d) Ni-based superalloys

Fig.4 Grain size distributions of CR-30%-AT-1120-15 (a), CR-45%-AT-1120-15 (b), CR-70%-AT-1120-15 (c), and CR-80%-AT-1120-15 (d) Ni-based superalloys
To describe the evolution of grain boundary character distribution of Ni-based superalloys after CR and subsequent ATs, the contents of different grain boundary characters were analyzed, as shown in

Fig.5 Grain boundary character distribution in different Ni-based superalloys (A: ST specimen; B: CR-30% specimen; C: CR-45% specimen; D: CR-70% specimen; E: CR-80% specimen; F: CR-30%-AT-1120-15 specimen; G: CR-45%-AT-1120-15 specimen; H: CR-70%-AT-1120-15 specimen; I: CR-80%-AT-1120-15 specimen)
However, with increasing the CR reduction, the activated slip system is increased, and the number of slip dislocations is also increased. Thus, the formation of LAGBs increases, and LAGBs are in the dominant position in CR alloy. When the deformed microstructures are annealed, the recovery and recrystallization processes occur accompanied by the annihilation of dislocations. During AT, a large number of Sub-GBs serve as the nucleation sites of new grains, and the storage energy induced by CR provides the driving force for the nucleation of recrystallized grain
Generally, each grain has a crystallographic orientation which is different from the orientation of adjacent grains in polycrystalline materials. Thus, all grains are randomly distributed. However, when the polycrystal undergoes plastic deformation, with increasing the CR reduction, the slip direction of different grains gradually changes into the direction of the main deformation. Therefore, a certain regularity in grain arrangement occurs in polycrystalline materials. The resultant direction is regarded as the preferred orientation, and this organization is called as the deformation textur

Fig.6 Common orientations on space cross-section of cubic crystals with different Eular angles: (a) φ2=0°; (b) φ2=45°; (c) φ2=65° (Euler angles of φ1, φ2, and Φ are independent of each other

Fig.7 ODF sections of Ni-based superalloy after ST process

Fig.8 ODF sections of CR-30% (a), CR-45% (b), CR-70% (c), and CR-80% (d) Ni-based superalloys
When the as-rolled microstructures are recrystallized at 1120 °C, the recrystallization occurs in the deformed micro-structures and the grains grow through the migration of grain boundaries. During the migration of grain boundaries, the coherent TBs are generated due to the accidentally disar-ranged stacking sequence by the (111) plane with atomic dense distribution. During TB migration, the annealing twins appea

Fig.9 ODF sections of CR-30%-AT-1120-15 (a), CR-45%-AT-1120-15 (b), CR-70%-AT-1120-15 (c), and CR-80%-AT-1120-15 (d) Ni-based superalloys
The original grain has the recrystallization structure formed by solution treatment of the as-forged alloy. The recrystallized grains of AT specimens are formed by the recrystallization and grain growth of the deformed structures caused by AT. The grain orientation changes from anisotropy to isotropy. Compared with that of ST specimen, the Twinned-Copper texture {552}<115> is gradually enhanced, while the Goss texture {110}<001>, Brass texture {110}<112>, and Copper texture {112}<111> are gradually weakened. In addition, Cube texture {001}<100> and Cube texture {124}<211> appear on ODF section with φ2=65°. This is because the twinning processes of the deformed microstructures during AT forms a large number of annealing twins. In addition, the unstable deformed grains are replaced by stable recrystallized grains, and thus the recrystallization texture appears, which increases the plastic deformation ability. The grains with recrystallization texture can easily form HAGBs, which leads to the merger between oriented grains and recrystallization texture through the migration of grain boundaries and preferential grain growt
Compared with those in CR specimens, the Rotated-Cube texture {001}<110>, Brass texture {110}<112>, Brass texture {110}<110>, Cube texture {001}<100>, Cube texture {112}<110>, and Cube texture {124}<211> are generated in the as-annealed specimens. The strength of Rotated-Cube texture {111}<112> and Goss texture {110}<001> weakens, while that of the Copper texture {112}<111> and Twinned-Copper texture {552}<115> is significantly improved. With increasing CR reduction, the Twinned-Copper texture {552}<115> in the as-annealed specimens is gradually enhanced, whereas other textures are weakened. This is because the storage energy is increased with increasing CR reduction. The driving force of recrystallization is different from that in the specimens subjected to different CR reduction
In conclusion, the recrystallization texture in the original grain provides a good plastic deformation condition for the alloy. The recrystallization texture is weakened, and the deformation texture is enhanced during CR treatment. After the subsequent AT process, a large number of annealing twins are produced due to the recrystallization, the defor-mation texture is weakened, and the Twinned-Copper texture {552}<115> is strengthened.
1) In the process of cold rolling (CR) deformation, the deformation degree affects the microstructure evolution of the Ni-based superalloy. When the CR reduction is small (ε≤45%), the grains are elongated along the rolling direction into the flat shape and distributed uniformly. The crystals are mainly composed of low strain regions. However, the high strain regions are mainly distributed near the grain boundary. When the CR reduction exceeds 70%, the grain shape gradually changes from flat to fibrous, the deformation uniformity of the grain becomes better, and the strain distribution becomes more uniform.
2) In the Ni-based superalloys after CR and solid solution treatment, the sub-grain boundaries (Sub-GBs) and low angle grain boundaries (LAGBs) increase significantly, whereas the high angle grain boundaries (HAGBs) and twin boundaries (TBs) decrease significantly. With increasing CR reduction, LAGBs show an increasing trend. When the CR microstructure is annealed, the Sub-GBs act as the nucleation sites of new grains, and Sub-GBs and LAGBs begin to transform into HAGBs and TBs. In addition, TBs in the as-annealed alloy increase.
3) In the Ni-based superalloy after CR treatment, the microstructure contains Goss texture {110}<001>, Brass-R texture {111}<112>, Twinned-Copper texture {552}<115>, and Copper texture {112}<111>. With increasing the rolling deformation, the texture types do not change, but the texture strength is increased.
4) In the Ni-based superalloys treated by CR and annealing processes, many annealing twins are formed, which increases the texture types of in the alloys. Meanwhile, the appearance of annealing twins continuously transforms the Copper texture {112}<111> into Twinned-Copper texture {552}<115>, and finally into Brass texture {110}<112>. The strength of Copper texture {112}<111> is gradually weakened and that of the Twinned-Copper texture {552}<115> is continuously enhanced.
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