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Thermodynamic Analysis of Phosphorus-Sulfur-Vanadium- Water Acidic System for the Extraction of Vanadium  PDF

  • Zhang Weiguang 1,2
  • Zhang Tingan 1,2
  • Sun Ying 1,2
  • Lv Guozhi 1,2
  • Cao Xuejiao 1,2
1. School of Metallurgy, Northeastern University, Shenyang 110819, China; 2. Key Laboratory of Ecological Metallurgy of Multi-metal Intergrown Ores of Ministry of Education, Shenyang 110819, China

Updated:2021-12-30

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Abstract

To extract vanadium efficiently from the acidic leachate of vanadium slag, a thermodynamic analysis of phosphorus-sulfur-vanadium-water acidic systems was established at 298 K. Results show that in the P(V)-V(V)-H2O acidic system, VO2+ is first conver-ted to phosphovanadic heteropolyacid ions when pH=1~4 and then converted to vanadium isopolyacid ions when pH=4~7. In the S(VI)-V(V)-H2O acidic system, VO2+ and VO2SO4- are the main existing chemical forms when pH=0~1 and gradually converted to vanadium isopolyacid ions when pH=2~6. In the P(V)-S(VI)-V(V)-H2O acidic system, when pH=1~3, VO2+ and VO2SO4- are gradua-lly converted to phosphovanadic heteropolyacid ions. The optimum molar fraction of ΣPV14 (total sum of phosphovanadic heteropolyacid ions) reaches 88.55% at pH=2. As the pH value increases to 4~6, phosphovanadic heteropolyacid ion gradually disappears and is converted to vanadium isopolyacid anions, and the optimum molar fraction of ΣV10 (total sum of vanadium isopolyacid ions containing ten vanadium) is 100.00% at pH=5.

Science Press

As an important strategic metal, vanadium has many excellent physical and chemical properties, such as specific physiological functions, fatigue resistance, hardness, and tensile strength [

1]. Although vanadium is widely distributed in the nature, it is still difficult to find vanadium in elemental form. Most vanadium coexists with other elements. Currently, vanadium-bearing converter slag and stone coal are the main raw materials for vanadium extraction worldwide, especially in China. As an intermediate product of the vanadium-titanium magnetite smelting process, vanadium-bearing converter slag is the most important raw and processed materials for vanadium extraction, and it has received increasing attention and research [2]. Many methods have been applied for the extraction of vanadium. Among those methods, sodium salt roasting (NaCl, Na2CO3, and Na2SO4) and water leaching were once the most widely used methods. As a pyro-hydrometallurgical process, Cl2, HCl, SO2, or SO3 can be produced in the sodium salt roasting process, which can contaminate the environment and corrode equipment[3-7]. Therefore, this method has been eliminated based on the strict requirements for environmental protection in China.

Presently, processes involving direct acidic leaching and calcified roasting with the acidic leaching of converter slag have been studied and widely adopted due to the high recovery rate of vanadium and low generation of pollution[

8-17]. In China, the majority of vanadium is extracted by the H2SO4 leaching process. To improve the extraction ratio of vanadium, high concentrations of H2SO4 are commonly used in the acidic leaching process. Accordingly, numerous impurities in converter slag are also dissolved into the leachate, which results in a complex vanadium-bearing leaching solution with a high concentration of impurities at a low pH value. Therefore, it is particularly important to separate and extract vanadium from strong acid leachates containing many impurities [18].

In the H2SO4 leachate of vanadium-bearing converter slag, phosphorus (P) and sulfur (S) have an important effect on the existing form and the effective extraction of vanadium. First, phosphorus in the vanadium-bearing converter slag originates from the conversion process of molten iron containing vanadium, which is also leached into the acidic leaching solution. In general, phosphorus mainly exists in the forms of H3PO4, H2PO4- and HPO42- in the acidic solution. However, phosphorus can form phosphovanadic heteropolyacid ions with transition metal vanadium in the actual acidic leachate. Second, sulfur existing in the acidic solution is mainly SO42-. Due to the existence of vanadium in the acidic leachate, V-S complex ions can be formed through the complexation action between VO2+ and SO42-. Phosphovanadic heteropolyacid ions and V-S complex ions can greatly impact vanadium extraction in acidic leaching solutions and subsequent precipitation procedures[

19-24].

Therefore, this work studied the thermodynamic analysis of P(V)-S(VI)-V(V)-H2O systems for vanadium extraction from an actual acidic leachate. Moreover, the existence of vanadium and the variation tendency of the ions (vanadium, phosphorus, and sulfur) at different pH values and different concentrations (phosphorus and sulfur) were investigated.

1 Thermodynamic Analysis

All ions in the P(V)-S(VI)-V(V)-H2O systems are VO43-, HVO42-, H2VO4-, V2O74-, HV2O73-, H2V2O72-, V4O124-, V5O155-, V10O286-, HV10O285-, HV10O285-, H2V10O284-, H3V10O283-, VO2+, H3PO4, H2PO4-, HPO42-, PO43-, H5PV14O424-, H4PV14O425-, H3PV14O426-, VO2SO4-, VO2HSO4, HSO4-, and SO42- [

25-28]. The equilibrium reactions and corresponding equilibrium constants are listed in Table 1.

Table 1 Equilibrium reactions and corresponding equilibrium constants of P-V-H2O (No.1~17), S-V-H2O (No.4-20) and P-S-V-H2O (No.1-20) systems at 298 K
No.Equilibrium reactionEquilibrium constants, lgKRef.
1 H2PO4-=PO43-+2H+ -17.650 [20]
2 H2PO4-=HPO42-+H+ -6.418 [20]
3 H++H2PO4-=H3PO4 1.772 [20]
4 H2VO4-= HVO42-+H+ -7.92 [20]
5 2H2VO4-=V2O74-+2H++H2O -15.17 [20]
6 2H2VO4-= HV2O73-+H++H2O -5.25 [20]
7 2H2VO4-=H2V2O72-+H2O 2.77 [20]
8 4H2VO4-= V4O124-+4H2O 10.00 [20]
9 5H2VO4-= V5O155-+5H2O 12.38 [20]
10 4H++10H2VO4-=V10O286-+12H2O 52.13 [20]
11 5H++10H2VO4-=HV10O285-+12H2O 58.13 [20]
12 6H++10H2VO4-=H2V10O284-+12H2O 61.87 [20]
13 7H++10H2VO4-=H3V10O283-+12H2O 63.47 [20]
14 2H++H2VO4-=VO2++2H2O 6.96 [20]
15 11H++14H2VO4-+H2PO4-=H5PV14O424-+18H2O 96.4 [20]
16 10H++14H2VO4-+H2PO4-=H4PV14O425-+18H2O 94.84 [20]
17 9H++14H2VO4-+H2PO4-=H3PV14O426-+18H2O 90.7 [20]
18 HSO4-= SO42-+H+ 1.99 [28]
19 VO2++SO42-= VO2SO4- 0.97 [28]
20 VO2++HSO4-= VO2HSO4 -0.136 [28]

According to the data listed in Table 1, thermodynamic analysis was conducted. The concentration was used instead of the activity for the calculation. The mathematical relationships of the species can be expressed as follows [

29-31]:

[PO43-][H+]2=10-17.650[H2PO4-] (1)
[HPO42-][H+]=10-6.418 [H2PO4-] (2)
[H3PO4]=101.772[H+] [H2PO4-] (3)
[HVO42-][H+]=10-7.92[H2VO4-] (4)
[V2O74-][H+]2=10-15.17[H2VO4-]2 (5)
[HV2O73-][H+]=10-5.25[H2VO4-]2 (6)
[H2V2O72-]=102.77[H2VO4-]2 (7)
[V4O124-]=1010.00[H2VO4-]4 (8)
[V5O155-]=1012.38[H2VO4-]5 (9)
[V10O286-]=1052.13[H+]4[H2VO4-]10 (10)
[HV10O285-]=1058.13[H+]5[H2VO4-]10 (11)
[H2V10O284-]=1061.87[H+]6[H2VO4-]10 (12)
[H3V10O283-]=1063.47[H+]7[H2VO4-]10 (13)
[VO2+]=106.96[H+]2[H2VO4-] (14)
[H5PV14O424-]=1096.40[H+]11[H2VO4-]14[H2PO4-] (15)
[H4PV14O425-]=1094.84[H+]10[H2VO4-]14[H2PO4-] (16)
[H3PV14O426-]=1090.70[H+]9[H2VO4-]14[H2PO4-] (17)
[SO42-][H+]=101.99[HSO4-] (18)
[VO2SO4-]=100.97[VO2+][SO42-] (19)
[VO2HSO4]=10-0.136[VO2+][HSO4-] (20)

The total concentrations of V, P and S are expressed in Eq.(25):

In the P(V)-V(V)-H2O acidic solution,

[V]T(V-P-H2O)=[VO43-]+[HVO42-]+[H2VO4-]+2[V2O74-]+

2[HV2O73-]+2[H2V2O72-]+4[V4O124-]+5[V5O155-]+

10[V10O286-]+10[HV10O285-]+10[HV10O285-]+

10[H2V10O284-]+10[H3V10O283-]+[VO2+]+

14[H5PV14O424-]+14[H4PV14O425-]+

14[H3PV14O426-]

(21)

[P]T(V-P-H2O)=[H3PO4]+[H2PO4-]+[HPO42-]+[PO43-]+

[H5PV14O424-]+[H4PV14O425-]+[H3PV14O426-] (22)

In the S(VI)-V(V)-H2O acidic solution,

[V]T(V-S-H2O)=[VO43-]+[HVO42-]+[H2VO4-]+2[V2O74-]+

2[HV2O73-]+2[H2V2O72-]+4[V4O124-]+5[V5O155-]+

10[V10O286-]+10[HV10O285-]+10[HV10O285-]+

10[H2V10O284-]+10[H3V10O283-]+[VO2+]+

[VO2SO4-]+[VO2HSO4] (23)
[S]T(V-S-H2O)=[SO42-]+[HSO4-]+[VO2SO4-]+[VO2HSO4] (24)

In the P(V)-S(VI)-V(V)-H2O acidic solution,

[V]T(V-P-H2O)=[VO43-]+[HVO42-]+[H2VO4-]+

2[V2O74-]+2[HV2O73-]+2[H2V2O72-]+

4[V4O124-]+5[V5O155-]+10[V10O286-]+

10[HV10O285-]+10[HV10O285-]+10[H2V10O284-]+

10[H3V10O283-]+[VO2+]+14[H5PV14O424-]+

14[H4PV14O425-]+14[H3PV14O426-]+[VO2SO4-]

+[VO2HSO4] (25)

According to the aforementioned 25 equations, a thermodynamic analysis of the P(V)-V(V)-H2O, S(VI)-V(V)-H2O and P(V)-S(VI)-V(V)-H2O systems was performed to determine the existing form and variation tendency of ions in the acidic leachate of vanadium-bearing converter slag[

32-35].

2 Thermodynamic Discussion

2.1 P(V)-V(V)-H2O system

2.1.1 Molar fraction of ions containing vanadium in the P(V)-V(V)-H2O system

The molar fraction of ions containing vanadium in the P(V)-V(V)-H2O system and varying at different pH values is shown in Fig.1 when [P5+]=0.1 mol·L-1 and [V5+]=0.1 mol·L-1 (based on the concentration range of vanadium and pho-sphorus in the acid leaching solution of calcification roasting-acid leaching process and direct acid leaching process).

When the pH value is 1, VO2+ is first converted to phosphovanadic heteropolyacid ions (H5PV14O424-, H4PV14O425-, or H3PV14O426-). When the pH value increases to 1~4, vanadium is mainly phosphovanadic heteropolyacid ions, and the optimum molar fraction of ΣPV14 (total sum of all the phosphovanadic heteropolyacid ions [ΣPV14]=[H5PV14O424-]+[H4PV14O425-]+[H3PV14O426-]) reaches 97.14% when the pH value is 2.5. When the pH value is 4~7, phosphovanadic heteropolyacid ions are converted to vanadium isopolyacid anions (V10O286-, HV10O285-, or H2V10O284-), and the optimum molar fraction of ΣV10([ΣV10]=[V10O286-]+[HV10O285-]+ [H2V10O284-]) reaches 98.77% when the pH value is 5.

In conclusion, VO2+ is first converted to phosphovanadic heteropolyacid ions and then converted to vanadium isopolyacid ions (ΣV10) in the P(V)-V(V)-H2O system when pH=0~7.

A comparison of the molar fraction in the P(V)-V(V)-H2O system with different concentrations of phosphorus ([P5+]=0.1 mol·L-1, [V5+]=0.1mol·L-1; [P5+]=0.001 mol·L-1, [V5+]=0.1 mol·L-1) is displayed in Fig.2.

When the pH value is 1~4, the molar fraction of ΣPV14 when [P5+]=0.001 mol·L-1 is always lower than that when [P5+]=0.1 mol·L-1, and its optimum molar fraction is only 13.79% when the pH value is 2. As the pH value is increased, phosphovanadic heteropolyacid ions are converted to vanadium isopolyacid ions, and the molar fraction of ΣV10 when [P5+]=0.001 mol·L-1 is higher than that when [P5+]=0.1 mol·L-1 at pH=1~5. Moreover, the optimum molar fraction of ΣV10 when [P5+]=0.001 mol·L-1 can reach 100.00% when the pH value is 4~5.

It can be concluded that a decrease in the phosphorus concentration (from 0.1 mol·L-1 to 0.001 mol·L-1) can significantly decrease the molar fraction of ΣPV14 and increase the existing range of ΣV10 in the P(V)-V(V)-H2O system.

2.1.2 Molar fraction of ions containing phosphorus in the P(V)-V(V)-H2O system

The molar fraction of ions containing phosphorus in the P(V)-V(V)-H2O system and varying at different pH values is shown in Fig.3 when [P5+]=0.1 mol·L-1 and [V5+]=0.1 mol·L-1.

As shown in Fig. 3, the existing forms of phosphorus are mainly H3PO4, H2PO4-, and HPO42- in the acidic P(V)-V(V)-H2O system (pH=0~7). However, phosphovanadic hetero-polyacid anions can be formed when 1<pH<4 in the P(V)- V(V)-H2O system. When the pH value is increased, H3PO4 is first converted to ΣPV14 and H2PO4-, and then H2PO4- is con-verted to HPO42-. The optimum molar fraction of H3PO4 is 98.34% when the pH value is 0; the optimum molar fraction of ΣPV14 is 6.94% when the pH value is 2.5; the optimum molar fraction of H2PO4- is 98.28% when the pH value is 4.5; and the optimum molar fraction of HPO42- is 79.25% when the pH value is 7.

The molar fractions of ions containing phosphorus at diffe-rent concentrations ([P5+]=0.1 mol·L-1, [V5+]=0.1 mol·L-1; and [P5+]=0.001 mol·L-1, [V5+]=0.1 mol·L-1) are displayed in Fig.4.

As shown in Fig.4, ions containing phosphorus in the P(V)-V(V)-H2O system are still mainly in the forms of H3PO4, ΣPV14, H2PO4-, and HPO42- when the phosphorus concentration is decreased from 0.1 mol·L-1 to 0.001 mol·L-1. The reason for this difference is that the molar fraction of ΣPV14 when [P5+]=0.001 mol·L-1 is much bigger than that when [P5+]=0.1 mol·L-1, and it can be considerably increased to 73.59%~99.20% when pH=1~3.

This result is mainly because when [V5+]=0.1 mol·L-1 and [P5+]=0.001 mol·L-1, the molar ratio of phosphorus to vanadium is 1:100, which is much less than the ratio of 1:14 in ΣPV14. Therefore, most of the 0.001 mol/L phosphorus is converted to ΣPV14 by combining with vanadium. However, when [V5+]=0.1 mol·L-1 and [P5+]=0.1 mol·L-1, the molar ratio of phosphorus to vanadium is 1:1, which is bigger than the ratio of 1:14 in ΣPV14. Therefore, only a small part of the 0.1 mol·L-1 phosphorus is converted to ΣPV14 by combining with vanadium. Therefore, the molar ratio of ΣPV14/total P when [P5+]=0.001 mol·L-1 is far bigger than that when [P5+]=0.1 mol·L-1 and pH=1~3.5 in the P(V)-V(V)-H2O system.

2.2 S(VI)-V(V)-H2O system

2.2.1 Molar fraction of ions containing vanadium in the S(VI)- V(V)-H2O system

The molar fraction of ions containing vanadium in the S(VI)-V(V)-H2O system and varying at different pH values is shown in Fig.5 when [S6+]=0.05 mol·L-1 and [V5+]=0.1 mol·L-1.

When pH=0~1, vanadium is mainly in the forms of VO2+ and VO2SO4-, and the proportion is 79% and 21%, respec-tively. With continuously increasing the pH value, VO2+ and VO2SO4- are gradually converted to ΣV10 and almost all vanadium exists in the form of ΣV10 when pH value is 2~6. With continuously increasing the pH value to 6~7, vanadium exists mainly in the forms of V4O124- and V5O155-.

A comparison of the molar fraction in the S(VI)-V(V)-H2O system with different sulfur concentrations ([S6+]=0.05 mol·L-1, [V5+]=0.1mol·L-1; [S6+]=0.5 mol·L-1, [V5+]=0.1 mol·L-1) is illustrated in Fig.6.

When the pH value is 0~1, the molar fraction of VO2+ decreases from 79% to 20%, and the molar fraction of VO2SO4- increases from 21% to 79% when the sulfur concentration is increased from 0.05 mol·L-1 to 0.5 mol·L-1. In addition, the pH value of forming ΣV10 increases from 1.0 to 1.5, and the molar fraction of ΣV10 when [S6+]=0.05 mol·L-1 is always larger than that when [S6+]=0.5 mol·L-1 at pH=1.5~2.5. Moreover, the molar fractions of ΣV10 is almost the same when the pH value is 3~7 and close to 100% when the pH value is 3.0~5.5.

Based on these thermodynamic results, it can be concluded that increasing the sulfur concentration (from 0.05 mol·L-1 to 0.5 mol·L-1) in the S(VI)-V(V)-H2O solution can improve the molar fraction of VO2SO4- and reduce the existing range of vanadium isopolyacid ions (ΣV10).

2.2.2 Molar fraction of ions containing sulfur in the S(VI)- V(V)-H2O system

The molar fraction of ions containing sulfur in the S(VI)- V(V)-H2O system and varying at different pH values is shown in Fig.7 when [S6+]=0.05 mol·L-1 and [V5+]=0.1 mol·L-1.

As observed, the anion VO2SO4- is formed due to the complexation of SO42- and VO2+ when pH=0~1 in the acidic S(VI)-V(V)-H2O system, and its molar fraction reaches 42%. The remaining 56% of sulfur is in the form of SO42-. As the pH value continues to increase, the anion VO2SO4- gradually disappears. When pH=2.5~7, almost 100% of sulfur in the solution is SO42-. Moreover, HSO42- and VO2HSO4 hardly exist in the whole pH range of 0~7.

The molar fraction of ions containing sulfur at different sulfur concentrations ([S6+]=0.05 mol·L-1, [V5+]=0.1 mol·L-1; [S6+]=0.5 mol·L-1, [V5+]=0.1 mol·L-1;) is shown in Fig.8.

Fig.8 Comparison of molar fraction (ions containing sulfur) in the S(VI)-V(V)-H2O system at 298 K ((1): [S6+]=0.05 mol·L-1 and [V5+]=0.1 mol·L-1; (2): [S6+]=0.5 mol·L-1 and [V5+]=0.1 mol·L-1)

In Fig.8, ions containing sulfur in the S(VI)-V(V)-H2O system are mainly SO42- and VO2SO4-. When the sulfur concentration is increased from 0.05 mol·L-1 to 0.50 mol·L-1, the molar fraction of SO42- increases from 57% to 84% and the corresponding molar fraction of VO2SO4- decreases from 42% to 16% when pH=0~1. Moreover, VO2SO4- is gradually converted to SO42-, and almost all sulfur is SO42- when the pH value is 3~7 in the acidic S(VI)-V(V)-H2O system.

2.3 P(V)-S(VI)-V(V)-H2O system

The molar fraction of ions containing vanadium in the P(V)-S(VI)-V(V)-H2O system and varying at different pH values is shown in Fig.9 when [P5+]=0.01 mol·L-1, [S6+]=0.05 mol·L-1 and [V5+]=0.1 mol·L-1.

When pH=0~1, vanadium is mainly VO2+ and VO2SO4-. In addition, the molar fraction of VO2+ ranges from 79.84% to 69.26%, and the molar fraction of VO2SO4- ranges from 21.10% to 19.37%. As the pH value continuously increases to 1~3, VO2+ and VO2SO4- gradually disappear and are converted to phosphovanadic heteropolyacid ions, and the optimum molar fraction of ΣPV14 is 88.55% when the pH value is 2. As the pH value continuously increases to 4~6, ΣPV14 gradually disappears and is converted to vanadium isopolyacid ions, and the optimum molar fraction of ΣV10 reaches 100.00% when the pH value is 5.

3 Conclusions

1) In the P(V)-V(V)-H2O acidic system, VO2+ is first converted to phosphovanadic heteropolyacid ions when pH=1~4, and the optimum molar fraction of ΣPV14 (total sum of phosphovanadic heteropolyacid ions) is 97.14% when the pH value is 2.5. As the pH value increases to 4~7, the phosphovanadic heteropolyacid ions are converted to vanadium isopolyacid ions, and the optimum molar fraction of ΣV10 (total sum of vanadium isopolyacid ions containing ten vanadium) is 98.77% when the pH value is 5.

2) In the S(VI)-V(V)-H2O acidic solution, when the pH value is 0~1, the molar fractions of VO2+ and VO2SO4- are 79% and 21%, respectively. As the pH value continuously increases, VO2+ and VO2SO4- are gradually converted to vanadium isopolyacid ions ΣV10, and almost 100% of the vanadium exists in the form of ΣV10 when the pH value is 2~6.

3) In the P(V)-S(VI)-V(V)-H2O acidic system, when the pH value is 0~1, the molar fraction of VO2+ ranges from 79.84% to 69.26%, and the molar fraction of VO2SO4- ranges from 21.10% to 19.37%. As the pH value continuously increases to 1~3, VO2+ and VO2SO4- gradually disappear and are converted to phosphovanadic heteropolyacid ions ΣPV14, and the optimum molar fraction of ΣPV14 reaches 88.55% when the pH value is 2. As the pH value continuously increases to 4~6, ΣPV14 gradually disappears and is converted to vanadium isopolyacid anion ΣV10, and the optimum molar fraction of ΣV10 is 100.00% when the pH value is 5.

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